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STA Engineer ((New Graduates - 2 Years Experience)

Job ID
56944
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  • Drive Flawless Launches at assigned supplier sites, collaborating with Launch STA team (Ex: Schedule A,PPAP (Production Part Approval Process), Supplier Quality Issues resolution). Escalate significant issues promptly and ‘date to green’ plan to appropriate management 
  • Conduct onsite evaluation visits for Priority commodities as per GPDS supplier engagement process for new programs
  • Support capacity studies interfacing with suppliers and Ford cross-functional teams 
  • Review supplier incremental tooling work plans compliance to PPAP (Production Part Approval Process) requirements.
  • Drive capacity/uplift actions implementation with suppliers inline with the GCP study requirements.
  • Drive Supplier Process capacity issues resolution as needed – Production constraint risk mitigation working with Ford and Supplier teams and manage “date to green” plan.
  • Monitor supply status of 24/7 roster suppliers and Blue bar status of PPAPs beyond implementation timing.
  • Review supplier Capacity Analysis Reports (CAR) for compliance to capacity requirements.
  • Drive robust Supplier Failure Mode Avoidance through PFMEA, SCCAF, CP reviews, Manufacturing feasibility reviews and Health chart deployment as applicable.
  • Drive Supplier manufacturing health chart compliance and support development of new health charts.
  • Drive suppliers for Special process compliance with the support of STA Technical Specialists.
  • Drive continuous improvement in manufacturing excellence with the assigned sites through Q1-MSA deployment, Q1 attainment/ retention, Health chart deployment, Supplier training as required.
  • Drive deployment & improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA (Process Failure Mode Effect Analysis), SPC (Statistical Process Control), Gage R&R (Repeatability and Reproducibility), Gage R&R (Repeatability and Reproducibility), etc.) as required.
  • Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of GCST, identifying Risk Mitigation.
  • Drive closure of supplier process Quality issues related to Stop Ship/Build, BSAQ (Balanced Single Agenda for Quality) projects and Field Action Stop Ship/Prevent Action.
  • Drive compliance to all organizational and corporate training requirements and SIM process compliance.
  • Drive Flawless Launches at assigned supplier sites, collaborating with Launch STA team (Ex: Schedule A,PPAP (Production Part Approval Process), Supplier Quality Issues resolution). Escalate significant issues promptly and ‘date to green’ plan to appropriate management 
  • Conduct onsite evaluation visits for Priority commodities as per GPDS supplier engagement process for new programs
  • Support capacity studies interfacing with suppliers and Ford cross-functional teams 
  • Review supplier incremental tooling work plans compliance to PPAP (Production Part Approval Process) requirements.
  • Drive capacity/uplift actions implementation with suppliers inline with the GCP study requirements.
  • Drive Supplier Process capacity issues resolution as needed – Production constraint risk mitigation working with Ford and Supplier teams and manage “date to green” plan.
  • Monitor supply status of 24/7 roster suppliers and Blue bar status of PPAPs beyond implementation timing.
  • Review supplier Capacity Analysis Reports (CAR) for compliance to capacity requirements.
  • Drive robust Supplier Failure Mode Avoidance through PFMEA, SCCAF, CP reviews, Manufacturing feasibility reviews and Health chart deployment as applicable.
  • Drive Supplier manufacturing health chart compliance and support development of new health charts.
  • Drive suppliers for Special process compliance with the support of STA Technical Specialists.
  • Drive continuous improvement in manufacturing excellence with the assigned sites through Q1-MSA deployment, Q1 attainment/ retention, Health chart deployment, Supplier training as required.
  • Drive deployment & improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA (Process Failure Mode Effect Analysis), SPC (Statistical Process Control), Gage R&R (Repeatability and Reproducibility), Gage R&R (Repeatability and Reproducibility), etc.) as required.
  • Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of GCST, identifying Risk Mitigation.
  • Drive closure of supplier process Quality issues related to Stop Ship/Build, BSAQ (Balanced Single Agenda for Quality) projects and Field Action Stop Ship/Prevent Action.
  • Drive compliance to all organizational and corporate training requirements and SIM process compliance.
  • Bachelor of Science/ Engineering, or academic equivalent
  • Be proficient in English when working with global teams
  • Knowledge of manufacturing process(es) of the responsible component commodities
  • Knowledge of Problem Solving and Quality systems and tools.
  • Experience in manufacturing process(es) of the responsible component commodities and process control.
  • Experience in Quality systems, tools and techniques
  • Project management experience
  • Supply/Crisis Management Experience
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